BBMU-BD-B Multi-Size Non-Invasive Ultrasonic Air Bubble Sensor

BBMU-BD-B black multi-size non-invasive ultrasonic air bubble sensor with status LED

Product Overview

The BBMU-BD-B detects liquid, air, and bubbles in plastic tubing and can also provide wet/dry or liquid/empty status detection. It uses non-invasive ultrasonic sensing, with the piezoelectric transducers and electronics potted inside the housing for fixed integration into medical equipment, dispensing systems, semiconductor equipment, food-processing machines, and other automated fluid systems.

Multiple tube sizes, mounting arrangements, output circuits, output logic options, status indicators, and cable configurations are available. Selection is based on tube material, outside diameter, wall thickness, and liquid properties.

Key Features

  • Non-invasive ultrasonic detection with no fluid contact
  • Detection of bubbles, air, empty tubing, and liquid presence
  • Typical air-detection response of approximately 215 μs
  • Typical liquid-recovery response of approximately 46 ms
  • NPN, PNP, and TTL output options
  • Optional red/green status LED and electronic self-test
  • Potted piezoelectric transducers and electronics
  • Compatibility with multiple plastic and elastomeric tube materials

General Specifications

Parameter Specification
Detection principle Non-invasive ultrasonic detection
Detected conditions Liquid / air or bubble / empty tube
Minimum detectable bubble Typically approximately 70% of tube inner diameter; application dependent
Air-detection response Approximately 215 μs, wet to dry
Liquid-detection response Approximately 46 ms, dry to wet
Supply voltage 5 to 24 VDC, depending on output configuration
Output NPN, PNP, or 5 V TTL
Maximum output current 50 mA
Current consumption ≤50 mA
Operating temperature 5 to 60 °C
Storage temperature -20 to 70 °C
Operating humidity 10% to 90% RH
Housing material Black ABS
Cable 4 × 28 AWG; standard length approximately 300 mm
Self-test Optional electronic self-test input

Tube and Mechanical Configurations

Configuration Tube outside diameter Mounting Protection rating
Configuration 1 3.18 mm (1/8 in) Through-hole mounting IP67
Configuration 2 7.92 mm (5/16 in) Through-hole mounting IP67
Configuration 3 3.18 mm (1/8 in) Compact housing with M2.5 threaded inserts IP65
Configuration 4 4.0 mm Compact housing with M2.5 threaded inserts IP65

Output Configurations

Output type Supply Output characteristics
NPN 5 to 24 VDC High > VCC – 0.5 V; low < 0.6 V
PNP 5 to 24 VDC High > VCC – 0.5 V; low open circuit with 10 kΩ pull-down
TTL 5 VDC High > 4.3 V; low < 0.6 V

The default logic can be configured as high for liquid and low for air, or inverted to low for liquid and high for air.

Tube and Liquid Requirements

  • PVC, PE, silicone, PUR, and other validated plastic tubing
  • Recommended wall thickness of 10% to 20% of tube outside diameter
  • Smooth outside surface; fabric-reinforced tubing is not recommended
  • Sufficient tube elasticity for stable contact with the sensing channel
  • Blood, plasma, saline, water, and other low-viscosity liquids

Applications

  • Medical instruments, infusion pumps, and syringe pumps
  • Hemodialysis and blood-processing equipment
  • Biotechnology, DNA-analysis, and immunoassay equipment
  • Dispensing and precision-fluid-control systems
  • Semiconductor-processing equipment
  • Food-processing and automated fluid systems

Selection Information

For selection, provide a tube sample or specify the tube material, outside diameter, wall thickness, liquid, supply voltage, output type, output logic, self-test requirement, LED requirement, and cable length.